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The Function of Corduroy Fabric

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The Invisible Industrial Backbone: One Curtain Shielding the Sky, One Fabric Holding Up the Modern World
In the morning, as you draw open the curtain and sunlight pours into the room—this simple action is made possible by a piece of fabric crafted through precise weaving, dyeing, and finishing. But if we shift our gaze from household curtains to the broader industrial world, a special type of fabric is silently and invisibly supporting modern life: tire cord fabric. It does not adorn windows, yet it "weaves" the framework of transportation, "curtains" the safety of buildings, and "lays the groundwork" for the future of energy.

What Is Tire Cord Fabric?
Tire cord fabric is a type of specialized skeletal fabric made from high-strength fibers—such as polyester, nylon, aramid, fiberglass, or steel wires—where the tightly arranged warp threads are sparsely bound together by weft threads. Its structure resembles a bamboo curtain: the dense warp threads bear the primary load, while the sparse weft threads only serve to maintain the position of the warp threads. This design endows it with extremely high tensile strength and very low elongation along the warp direction, making it the "skeleton" of composite materials.

From Rubber Tires to Super Projects: The Ubiquitous Invisible Hero

The "Backbone" of Tires
The most well-known application of tire cord fabric is in the tire industry. A standard car tire typically contains about 1.5 kilograms of tire cord fabric, while truck tires can contain over 15 kilograms. These fiber skeletons embedded in rubber determine the tire’s load-bearing capacity, high-speed durability, rolling resistance, and safety. Nylon tire cord fabric, due to its excellent impact resistance and fatigue endurance, has long dominated the field of truck and engineering machinery tires. Polyester tire cord fabric, with its lower hysteresis heat generation and better dimensional stability, has become the mainstream choice for passenger vehicle tires. Meanwhile, aramid tire cord fabric, with its astonishing strength-to-weight ratio (five times lighter than steel wire with comparable strength), is gradually making its way into the high-performance tire market.

Beyond Tires: A Vast World
The stage for tire cord fabric extends far beyond wheels:

  • Conveyor Systems: In mines and ports, conveyor belts stretching for kilometers and transporting tens of millions of tons of materials rely on steel wire or aramid tire cord fabric as their tensile core. They withstand immense tension while being only a few millimeters thick.

  • Flexible Containers: Flexible intermediate bulk containers (commonly known as "ton bags"), used for storing grains and chemical raw materials, rely on polyester tire cord fabric skeletons to bear loads of tens of tons without breaking.

  • Engineering Reinforcement: In civil engineering, composites formed by impregnating aramid or fiberglass tire cord fabric with resin are used for bridge reinforcement and building seismic resistance, akin to equipping concrete structures with an "invisible bulletproof vest."

  • Emerging Fields: In the wind power industry, tire cord fabric serves as a key reinforcement material for giant wind turbine blades. In aerospace, specialized tire cord fabrics are used for flexible fuel tanks and spacecraft protective structures.

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